Extrusion
Technology
Ever wondered how plant-based meats achieve their amazing texture and appearance?
It's all thanks to the core technology known as extrusion!
Let's explore what extrusion is and why it's essential in creating plant-based meat perfection.
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Extrusion is a process where a mixture of ingredients is pushed through a specialized machine called an extruder.
This machine applies heat, pressure, and mechanical shear to transform the ingredients into a unique texture, resembling the fibrous structure of meat.
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The beauty of extrusion lies in its ability to combine plant-based proteins, such as soy, wheat, or pea protein, with other ingredients like oils, fibers, and flavorings.
The ingredients pass through the extruder,
where they undergo a series of transformations that create
the meat-like texture.
During extrusion, the ingredients experience heat and pressure, causing proteins to denature and form new bonds.
This process aligns the proteins and creates a fibrous network, giving the plant-based meat its characteristic chewiness and structure.
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The extrusion technology also allows for precise control over the final product's texture and appearance.
By adjusting factors like temperature, pressure, and speed, we can achieve the desired meat-like qualities.